K-Tron Series

K-Tron Series Full Electric

The K Tron Series uses full electric drives with a five-point double toggle clamping unit. All movements are servo-driven, no hydraulic system. Complete movement overlapping reduces cycle time. Fast, accurate and energy-efficient.

Key features

Advanced machine features engineered for precision manufacturing, motion control, and energy efficient operation.

Maximum precision and process repeatability at every stage of the cycle.
High energy efficiency, with consumption optimised according to the process.
Independent control of all axes, for maximum operational flexibility.
High-precision injection unit, driven by ball screws.
KEBA digital control, with advanced process management and Industry 4.0 integration.
Intelligent movement overlap, to optimise productivity.
Reduced maintenance and long component life, thanks to the mechanical architecture and electric drives.

Fully electric system

The K Tron Series runs on full electric drives. No hydraulic circuit.

Cleaner production environment
Reduced energy consumption
Lower maintenance requirements
Improved process control

Precision and motion control

Servo-driven axes and ball-screw injection for accuracy and repeatability

Servo driven axes
Two ball screws for perfect nozzle-to-mold centring
Linear guides – low friction, stable platens
Twin-drive injection with balanced mechanical stresses

Energy efficiency

Up to 80% energy saving compared to full hydraulic machines.

Up to 80% energy savings vs full hydraulic machines
Electric drives matched to process demand
Reduced operating cost per cycle

Cycle time optimization

Complete overlapping of all machine movements:

All axes operate simultaneously
Reduced overall cycle time
Higher output

Control system

KEBA digital control  all drives monitored and controlled:

Clamping unit
Five-stage mold closing and opening speed profile
Digital display of mobile plate position
Self-adjusting mold thickness and clamping force
Digital display of clamping force
Motors and drives
Air cooling for servo motors
Precision control of position, speed, torque, current & temperature
Brushless motors with permanent magnets
Complete overlapping of all axis movements
Injection unit
Injection controlled by two parallel actuators
Electric drive for carriage advance and return
Two ball screws for perfect nozzle-mold centring
10-stage velocity, pressure & back-pressure control.
Selectable screw rotation speed profile
Digital display of back-pressure and plasticising rpm
Decompression before and after screw recovery

Technical specifications

Technical configuration developed for fully electric precision injection molding applications. 

Clamping: 5-point double toggle
Injection drive: twin ball-screw actuators
10-stage injection control: speed, pressure & back-pressure
Extraction: electric, double ball-screw
Control: KEBA digital, touch screen
Motors: brushless, permanent magnet, air-cooled
Energy saving: up to 80% vs hydraulic
Models: K Tron 100 / 120 / 150 / 170 / 230 / 250

Applications

The K Tron Series is used for:

High-precision plastic components
Clean room and controlled environments
Technical and engineering plastic parts
Energy-sensitive production lines

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